Extrusion Vase

Aandersson

DIY extrusion vase designed by Aandersson
DIY extrusion vase designed by Aandersson
Extrusion Vase

Design and photography by AANDERSSON
Published in Spring 2019

Hollow 80mm T-slotted framing is a natural form for a vessel. The extrusion process creates naturally beautiful and functional grooves on the exterior as well as a weight and material saving cavity on the interior. The full assembly process for the 9in (23cm) tall vase takes about 30 minutes to complete. Steps include applying a rubber pad and sealer to the bottom and filling the cavity with some epoxy glue. The parts cost less than 50 USD on average. While caring for your anodized (non-black) vase, clean and re-fresh water regularly to prevent oxidization.

DIY extrusion vase designed by Aandersson
DIY extrusion vase designed by Aandersson
DIY extrusion vase designed by Aandersson
DIY extrusion vase designed by Aandersson
Assembly
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1     Sand around the inside of the large cavity near the lip of the aluminum framing, then wipe clean with a slightly damp cloth. This is so that the glue holds on tightly.
1     Sand around the inside of the large cavity near the lip of the aluminum framing, then wipe clean with a slightly damp cloth. This is so that the glue holds on tightly.
2     With scissors, cut a 6cm x 6cm square from the rubber sheet.
2     With scissors, cut a 6cm x 6cm square from the rubber sheet.
3     Slightly trim the edges of the square you just cut.
3     Slightly trim the edges of the square you just cut.
4     Peel the backing off of the rubber square and place the square on the end of the aluminum framing where you sanded. Press down on the rubber to make sure all of the large cavity is covered and sealed.
4     Peel the backing off of the rubber square and place the square on the end of the aluminum framing where you sanded. Press down on the rubber to make sure all of the large cavity is covered and sealed.
5     Squeeze all of the epoxy into a disposable cup.
5     Squeeze all of the epoxy into a disposable cup.
6     Mix thoroughly with a disposable mixer.
6     Mix thoroughly with a disposable mixer.
7     In the open end of the aluminum framing, pour all of the epoxy into the large cavity, including excess on the cup sides. Then tilt framing slightly in all directions to help the glue settle. Let set for 24 hours before use.
7     In the open end of the aluminum framing, pour all of the epoxy into the large cavity, including excess on the cup sides. Then tilt framing slightly in all directions to help the glue settle. Let set for 24 hours before use.
Index
Parts
Black T-slotted Aluminum Frame, 80mm x 80mm, 230mm length
Quantity required: 1
Adhesive Backed Rubber Sheet, 6in x 6in (15cm x 15cm)
Quantity required: 1
Clear Epoxy Glue, Devcon Two Ton recommended
Quantity required: 25ml or more
Tools
Sandpaper, 200 Grit
Scissors
Disposable Cup and Mixing Stick
Alternative Parts
Anodized T-slotted Aluminum Frame, 80mm x 80mm, 230mm length
Replaces: Black T-slotted Aluminum Frame, 80mm x 80mm, 230mm length
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