Category: Décor

Extrusion Large Vase

Aandersson

DIY extrusion vase designed by Aandersson
Extrusion Large Vase

Design and photography by AANDERSSON
Published in Spring 2019

Hollow 80mm T-slotted framing is a natural form for a vessel. The extrusion process creates beautiful and functional grooves on the exterior as well as weight and material saving cavities on the interior. The full assembly process for the 9.5in (24cm) tall vase takes less than 1 hour to complete. Steps include applying a rubber pad and sealer to the bottom and filling the cavities with some epoxy glue. The parts cost less than 100 USD on average. While caring for your anodized (non-black) vase, clean and re-fresh water regularly to prevent oxidization.

DIY extrusion vase designed by Aandersson
DIY extrusion vase designed by Aandersson
DIY extrusion vase designed by Aandersson
DIY extrusion vase designed by Aandersson
Assembly
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1     Sand around the inside of the large and medium cavities near the lip of the aluminum framing, then wipe clean with a slightly damp cloth. This is so that the glue holds on tightly.
1     Sand around the inside of the large and medium cavities near the lip of the aluminum framing, then wipe clean with a slightly damp cloth. This is so that the glue holds on tightly.
2     With scissors, cut a 8cm x 16cm rectangle from the rubber sheet. Then draw the pattern shown in the image according to the dimensions in the image.
2     With scissors, cut a 8cm x 16cm rectangle from the rubber sheet. Then draw the pattern shown in the image according to the dimensions in the image.
3     With scissors, cut 3mm outside of the line you drew.
3     With scissors, cut 3mm outside of the line you drew.
4     Peel the backing off of the rubber sheet and place the on the end of the aluminum framing where you sanded. Take extra care to make sure all of the large and medium cavities are fully covered and press down on the rubber to make sure they are sealed.
4     Peel the backing off of the rubber sheet and place the on the end of the aluminum framing where you sanded. Take extra care to make sure all of the large and medium cavities are fully covered and press down on the rubber to make sure they are sealed.
5     Squeeze all 3 packages of epoxy into a disposable cup.
5     Squeeze all 3 packages of epoxy into a disposable cup.
6     Mix thoroughly with a disposable mixer.
6     Mix thoroughly with a disposable mixer.
7     In the open end of the aluminum framing, pour the epoxy evenly between both large cavities and both medium cavities, including excess on the cup sides. The epoxy should be about 2cm deep in each cavity. Then tilt framing slightly in all directions to help the glue settle. Let set for 24 hours before use.
7     In the open end of the aluminum framing, pour the epoxy evenly between both large cavities and both medium cavities, including excess on the cup sides. The epoxy should be about 2cm deep in each cavity. Then tilt framing slightly in all directions to help the glue settle. Let set for 24 hours before use.
Index
Parts
Black T-slotted Aluminum Frame, 80mm x 160mm, 240mm length
Quantity required: 1
Adhesive Backed Rubber Sheet, 12in x 12in (30cm x 30cm)
Quantity required: 1
Clear Epoxy Glue, Devcon Two Ton recommended
Quantity required: 3 (75ml or more in total)
Tools
Sandpaper, 200 Grit
Scissors
Disposable Cup and Mixing Stick
Alternative Parts
Anodized T-slotted Aluminum Frame, 80mm x 160mm, 240mm length
Replaces: Black T-slotted Aluminum Frame, 80mm x 160mm, 240mm length
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Extrusion Vase

Aandersson

DIY extrusion vase designed by Aandersson
Extrusion Vase

Design and photography by AANDERSSON
Published in Spring 2019

Hollow 80mm T-slotted framing is a natural form for a vessel. The extrusion process creates naturally beautiful and functional grooves on the exterior as well as a weight and material saving cavity on the interior. The full assembly process for the 9in (23cm) tall vase takes about 30 minutes to complete. Steps include applying a rubber pad and sealer to the bottom and filling the cavity with some epoxy glue. The parts cost less than 50 USD on average. While caring for your anodized (non-black) vase, clean and re-fresh water regularly to prevent oxidization.

DIY extrusion vase designed by Aandersson
DIY extrusion vase designed by Aandersson
DIY extrusion vase designed by Aandersson
DIY extrusion vase designed by Aandersson
Assembly
Expand →
1     Sand around the inside of the large cavity near the lip of the aluminum framing, then wipe clean with a slightly damp cloth. This is so that the glue holds on tightly.
1     Sand around the inside of the large cavity near the lip of the aluminum framing, then wipe clean with a slightly damp cloth. This is so that the glue holds on tightly.
2     With scissors, cut a 6cm x 6cm square from the rubber sheet.
2     With scissors, cut a 6cm x 6cm square from the rubber sheet.
3     Slightly trim the edges of the square you just cut.
3     Slightly trim the edges of the square you just cut.
4     Peel the backing off of the rubber square and place the square on the end of the aluminum framing where you sanded. Press down on the rubber to make sure all of the large cavity is covered and sealed.
4     Peel the backing off of the rubber square and place the square on the end of the aluminum framing where you sanded. Press down on the rubber to make sure all of the large cavity is covered and sealed.
5     Squeeze all of the epoxy into a disposable cup.
5     Squeeze all of the epoxy into a disposable cup.
6     Mix thoroughly with a disposable mixer.
6     Mix thoroughly with a disposable mixer.
7     In the open end of the aluminum framing, pour all of the epoxy into the large cavity, including excess on the cup sides. Then tilt framing slightly in all directions to help the glue settle. Let set for 24 hours before use.
7     In the open end of the aluminum framing, pour all of the epoxy into the large cavity, including excess on the cup sides. Then tilt framing slightly in all directions to help the glue settle. Let set for 24 hours before use.
Index
Parts
Black T-slotted Aluminum Frame, 80mm x 80mm, 230mm length
Quantity required: 1
Adhesive Backed Rubber Sheet, 6in x 6in (15cm x 15cm)
Quantity required: 1
Clear Epoxy Glue, Devcon Two Ton recommended
Quantity required: 25ml or more
Tools
Sandpaper, 200 Grit
Scissors
Disposable Cup and Mixing Stick
Alternative Parts
Anodized T-slotted Aluminum Frame, 80mm x 80mm, 230mm length
Replaces: Black T-slotted Aluminum Frame, 80mm x 80mm, 230mm length
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Extrusion Bookends

Aandersson

DIY extrusion bookends designed by Aandersson
Extrusion Bookends

Design and photography by AANDERSSON
Published in Spring 2019

The lightweight and very strong framing material used in these bookends is a bit over-qualified to hold up a few books, but the beauty of the material’s form is something worth putting on display. The full assembly process for these two 7.3in x 5in (185mm x 125mm) bookends is easy and takes less than 30 minutes to complete. Steps include custom ordering parts, screwing them together, and applying some bumpers on the bottom for grip. The parts cost less than 50 USD on average.

DIY extrusion bookends designed by Aandersson
DIY extrusion bookends designed by Aandersson
Assembly
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1     When purchasing the 100mm long frame part, have an end tap added to the left. This essentially adds threads in those holes for your screw to hold onto.
1     When purchasing the 100mm long frame part, have an end tap added to the left. This essentially adds threads in those holes for your screw to hold onto.
2     When purchasing the 185mm long frame part, have an access hole added in the middle (slot "VV") 12.5mm from the left.
2     When purchasing the 185mm long frame part, have an access hole added in the middle (slot "VV") 12.5mm from the left.
3     Steps 3-5 are for black bookends only. Cut a strip of electrical tape and wrap it around the part of the fastener in the photo.
3     Steps 3-5 are for black bookends only. Cut a strip of electrical tape and wrap it around the part of the fastener in the photo.
4     Steps 3-5 are for black bookends only. Tuck in the edges of the tape.
4     Steps 3-5 are for black bookends only. Tuck in the edges of the tape.
5     Steps 3-5 are for black bookends only. With scissors or an object with a point, poke through the tape where the screw's hole is.
5     Steps 3-5 are for black bookends only. With scissors or an object with a point, poke through the tape where the screw's hole is.
6     Loosely screw the fastener in the center hole of the 100mm long frame. Make sure to screw on the side with the end taps (threaded holes).
6     Loosely screw the fastener in the center hole of the 100mm long frame. Make sure to screw on the side with the end taps (threaded holes).
7     Align the fastener into the middle slot of the 185mm long frame.
7     Align the fastener into the middle slot of the 185mm long frame.
8     Place the Allen Key through the access hole and tighten the screw of the fastener.
8     Place the Allen Key through the access hole and tighten the screw of the fastener.
9     Make sure the sides are flush before tightening the fastener securely.
9     Make sure the sides are flush before tightening the fastener securely.
10     Place bumpers along the underside of the bookend, as photographed, and press down firmly. Repeat steps 1-10 to produce your second bookend.
10     Place bumpers along the underside of the bookend, as photographed, and press down firmly. Repeat steps 1-10 to produce your second bookend.
Index
Parts
Black T-slotted Aluminum Frame, 25mm X 75mm, 100mm length, with Left End Tap Added
Quantity required: 2
Black T-slotted Aluminum Frame, 25mm X 75mm, 185mm length, with Access Hole Added
Quantity required: 2
Standard End Fastener, M6
Quantity required: 2
Electrical Tape (needed for black frame only)
Quantity required: 1
Clear Self-adhesive Rubber Bumpers
Quantity required: 8
Tools
Allen Key, M6
Quantity required: 1
Alternative Parts
Anodized T-slotted Aluminum Frame, 25mm X 75mm, 100mm length, with Left End Tap Added
Replaces: Black T-slotted Aluminum Frame, 25mm X 75mm, 100mm length, with Left End Tap Added
Anodized T-slotted Aluminum Frame, 25mm X 75mm, 185mm length, with Access Hole Added
Replaces: Black T-slotted Aluminum Frame, 25mm X 75mm, 185mm length, with Access Hole Added
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Translucent Fruit Bowl

Aandersson

DIY translucent fruit bowl designed by Aandersson
Translucent Fruit Bowl

Design and photography by AANDERSSON
Published in Spring 2019

It’s actually really fun to make this bowl. You are up against time because the hot plastic hardens as it cools, and while you can always re-heat and make adjustments, the ultimate form will reflect your quick movements to counteract gravity and the increasing tension in the plastic. The finished translucent bowl is roughly 13in (33cm) in diameter and it can be made larger by simply adding more plastic in step one. Assembly can be completed in about 1 hour and the parts cost less than 50 USD on average.

DIY translucent fruit bowl designed by Aandersson
DIY translucent fruit bowl designed by Aandersson
Assembly
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1     Place roughly 25oz of plastic pellets in a medium sized bowl along with 3 color granules of your choice and 30 white granules. Immerse the pellets in boiling water and let sit until pellets are clear.
1     Place roughly 25oz of plastic pellets in a medium sized bowl along with 3 color granules of your choice and 30 white granules. Immerse the pellets in boiling water and let sit until pellets are clear.
2     Remove plastic from the bowl with tongs or spoons. If color was added, knead the plastic by folding it on itself. Do this until the color is mixed thoroughly. BE VERY CAREFUL, the plastic will be hot and hot water may squirt out.
2     Remove plastic from the bowl with tongs or spoons. If color was added, knead the plastic by folding it on itself. Do this until the color is mixed thoroughly. BE VERY CAREFUL, the plastic will be hot and hot water may squirt out.
3     Push out large air pockets and roll plastic into a sphere. Place the plastic back into the medium bowl and immerse in boiling water.
3     Push out large air pockets and roll plastic into a sphere. Place the plastic back into the medium bowl and immerse in boiling water.
4     After a few minutes, take the plastic out of the bowl with tongs or spoons and place on coated butcher paper or a very smooth surface.
4     After a few minutes, take the plastic out of the bowl with tongs or spoons and place on coated butcher paper or a very smooth surface.
5     Flatten out to a roughly 14in (35cm) circle.
5     Flatten out to a roughly 14in (35cm) circle.
6     Turn up the edges of the circle as the plastic starts to harden.
6     Turn up the edges of the circle as the plastic starts to harden.
7     As you pinch the edges upward, keep in mind that the plastic will harden in within roughly 5 minutes from the time you began flattening the sphere.
7     As you pinch the edges upward, keep in mind that the plastic will harden in within roughly 5 minutes from the time you began flattening the sphere.
8     The profile of the bowl should look deep and rounded as pictured.
8     The profile of the bowl should look deep and rounded as pictured.
9     Lastly, pour boiling water in a pan and hold a portion of the bowl under the water for 1-2 minutes. Smooth the surface of the plastic with your hands to remove finger prints and small bumps. Repeat on the rest of the bowl and make sure to keep the water hot.
9     Lastly, pour boiling water in a pan and hold a portion of the bowl under the water for 1-2 minutes. Smooth the surface of the plastic with your hands to remove finger prints and small bumps. Repeat on the rest of the bowl and make sure to keep the water hot.
Index
Parts
Polydoh Moldable Plastic Pellets with Color Granules, 32oz
Quantity required: 1
Tools
Coated Butcher Paper or Smooth Clean Surface
Medium-sized Pot
Large Pan
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Translucent Pepper + Salt Mill

Aandersson

DIY plastic Pepper Mill designed by Aandersson
Translucent Pepper + Salt Mill

Design and photography by AANDERSSON
Published in Spring 2019

The ultimate form of this mill will be organic and somewhat unexpected, but thanks to the qualities of this plastic, it can be re-worked numerous times until you get the result you want. This roughly 8in (20cm) tall translucent salt + pepper mill can be assembled in a little over 1 hour with parts that cost less than 50 USD on average.

DIY plastic Pepper Mill designed by Aandersson
DIY plastic Pepper Mill designed by Aandersson
Assembly
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1     Crumple a few pieces of paper.
1     Crumple a few pieces of paper.
2     Wrap foil around the paper to create a shape roughly 10in (25cm) long and 1.75in (4cm) wide. The form can be as lumpy as you would like.
2     Wrap foil around the paper to create a shape roughly 10in (25cm) long and 1.75in (4cm) wide. The form can be as lumpy as you would like.
3     Place about 12oz of plastic pellets in a medium-sized bowl. If you would like color, add 1 color granule and 10 white granules. Immerse the pellets in boiling water and let sit until pellets are clear.
3     Place about 12oz of plastic pellets in a medium-sized bowl. If you would like color, add 1 color granule and 10 white granules. Immerse the pellets in boiling water and let sit until pellets are clear.
4     Remove plastic from the bowl with tongs or spoons. If color was added, knead the plastic by folding it on itself. Do this until the color is mixed thoroughly. BE VERY CAREFUL, the plastic will be hot and hot water may squirt out.
4     Remove plastic from the bowl with tongs or spoons. If color was added, knead the plastic by folding it on itself. Do this until the color is mixed thoroughly. BE VERY CAREFUL, the plastic will be hot and hot water may squirt out.
5     Flatten out into 2 squares: about 6in x 6in (15cm x 15cm) and 6in x 3.5in (15cm x 8cm)
5     Flatten out into 2 squares: about 6in x 6in (15cm x 15cm) and 6in x 3.5in (15cm x 8cm)
6     Add boiling water to large pan and place the 6in x 6in (15cm x 15cm) square (with coated butcher/baking paper underneath) into the pan to re-heat the plastic.
6     Add boiling water to large pan and place the 6in x 6in (15cm x 15cm) square (with coated butcher/baking paper underneath) into the pan to re-heat the plastic.
7     Place the end of the aluminum foil tube onto the 6in x 6in (15cm x 15cm) plastic and roll onto the tube.
7     Place the end of the aluminum foil tube onto the 6in x 6in (15cm x 15cm) plastic and roll onto the tube.
8     Re-heat the 6in x 3.5in (15cm x 8cm) plastic like in step 6. Place the end of the aluminum foil tube onto the plastic and roll onto the tube.
8     Re-heat the 6in x 3.5in (15cm x 8cm) plastic like in step 6. Place the end of the aluminum foil tube onto the plastic and roll onto the tube.
9     Push the plastic over the end of the tube as well. Make sure both plastic pieces are not touching.
9     Push the plastic over the end of the tube as well. Make sure both plastic pieces are not touching.
10     Remove all foil and paper from the two pieces. Hold one end of the larger piece in hot water until about 2.5in (6cm) is soft.
10     Remove all foil and paper from the two pieces. Hold one end of the larger piece in hot water until about 2.5in (6cm) is soft.
11     Place the mechanism inside so the end shown is not sticking out at all, and press the plastic around the mechanism so it is secure.
11     Place the mechanism inside so the end shown is not sticking out at all, and press the plastic around the mechanism so it is secure.
12     Re-heat the other end like in step 10 and make the opening a clean circle with the rod centered in the circle.
12     Re-heat the other end like in step 10 and make the opening a clean circle with the rod centered in the circle.
13     Re-heat the open end of the smaller piece.
13     Re-heat the open end of the smaller piece.
14     Firmly press the plastic around the small mechanism piece as photographed. Make sure the area near the mechanism piece is a smooth circle.
14     Firmly press the plastic around the small mechanism piece as photographed. Make sure the area near the mechanism piece is a smooth circle.
15     Fold heavy duty aluminum foil into a roughly 4in x 8in (10cm x 20cm) rectangle
15     Fold heavy duty aluminum foil into a roughly 4in x 8in (10cm x 20cm) rectangle
16     Roll it up loosely and place it inside the large plastic piece.
16     Roll it up loosely and place it inside the large plastic piece.
17     To give the exterior a smooth look, re-heat it slightly and smooth the outside by rubbing.
17     To give the exterior a smooth look, re-heat it slightly and smooth the outside by rubbing.
18     If you want a shorter mill, you can also cut the center metal piece with a metal file.
18     If you want a shorter mill, you can also cut the center metal piece with a metal file.
Index
Parts
Polydoh Moldable Plastic Pellets with Color Granules, 12oz
Quantity required: 1
CrushGrind Pepper, Salt and Spice Mill Mechanism, 195 mm (7.6 in) length
Quantity required: 1
Heavy Duty Aluminum Foil
Tools
Coated Butcher or Baking Paper
Medium-sized Pot
Large Pan
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